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Manufacturing Process Management allows you to manage manufacturing# \5 E1 X& q9 }
planning and execution, using information generated in the design stage.$ Z1 `1 w: g5 x8 i# t
The manufacturing planning model includes several interrelated process and4 L0 d; c+ h& _
operation types, as follows:
7 G$ I) Q0 v* T: R7 C
( B+ D7 K6 ]2 G& g/ L4 j3 Z+ |& CManufacturing process
2 e: d- p( A! E! @& \4 Q/ qA set of manufacturing process operations and other manufacturing
7 }5 ~/ E  x! r' qprocesses that are closely related to each other. It is a mechanism to group
# a% p' @4 @5 poperations into logical groups. It also maintains constraints on the order
! z1 X/ i( n8 [( W5 d$ O+ Pof execution between subprocesses and process operations.
! x0 g$ [: K$ t9 C1 NThe process structure is the model of the complete manufacturing plan,
  Y, U7 `6 [: ]0 _/ uand describes how and where the product is manufactured. It contains& j; ~% C  \5 E4 R' ?# p
information about which plant structure elements are used and where.
' Y9 g9 c% b' H3 r7 \' N% MIt establishes links between the product, plant layout, and the resources
# e/ L. }) V, ]1 a) X* h4 b1 c) z0 unecessary to produce the product.. n, N9 o3 ~! v- ]" Q3 Z4 p
Operations and resources can be shared by several processes. You can1 c' B- n1 C% A: M  j
define multiple views of a process to allow for different manufacturing
' d" d# ~) N/ u  x! Wrequirements.8 {) i) ^& B* `/ M8 W5 m  O
You can also vary the generic bill of process (BOP) by defining and9 K6 y& z. x4 C8 T  q2 G
applying variant or revision rules.2 U- o# c& S' r4 ~% n$ O4 s
4 i/ P, j( D' F" T7 n4 g  R. L
Process operation' z4 s8 J3 K6 u) N
A process operation represents one controlled step in the process and7 I0 U5 m2 S$ \4 b( f
contains the work done in one work area; technically, it is a leaf node9 c+ N5 o7 w& t+ G/ n
in the process structure. Optionally, you can break a process operation4 n1 ~, A1 v! A+ e
into steps called activities. Examples of process operations include an- `9 y# S3 s- [3 |5 P
NC machining operation on a single machine tool and an operation to
  V0 P0 m# G9 m; Y8 l7 Gassemble several components into a structure.
/ o& L* x1 W1 [4 s, Z; @7 K) P% o  X
7 R+ d9 X3 S1 q: M/ q% u4 V* DOperation activities( C4 u$ G" W* A' [
A breakdown of manufacturing process operations into activities, each
# m4 z% i3 J" N+ E4 B- a' f, Q; @with an associated start time and duration. The total time of an operation
3 d- T5 h' i# a3 ]; `( ]4 Jis calculated from the start time and duration of each activity.
: }# D; ~0 R" l* E0 b  f
, O7 J; ~* {2 f2 SWorkstation) K4 |, L2 h1 `5 r
A unique location within the factory to which you can assign
% p$ F% Y2 z& }5 `! Omanufacturing operations, for example, a paint spraying booth.) j) Q( ~4 y* N  S2 G  n

% Y, H- M2 |; ?( j5 [% }Plant% L3 g+ i" U& j
A manufacturing facility in which operations and processes are executed.
; d% J+ E, k6 r( F. e4 z2 |The plant structure is hierarchical structure of work areas of the factory
8 a7 h* u- a7 R/ Q9 J2 Jin which the product is manufactured. Its definition is independent of, but7 Q. b# R# c1 ^7 P% c. }2 K/ P! P
related to, the manufacturing processes that are performed in it.+ a* h7 C6 i, K/ j/ K
3 V: ?, r' j9 a) l

$ l# F# p! f) oWork area
7 ]* L4 {1 r" _! T) m" oAny element in the plant structure such as a factory, line, section, work: _- _5 V/ \8 b% d
cell, or station. Typically, a work area is assigned to one process operation.* u5 ]* b8 L/ U" D5 W
A work area is defined by a location on the shop floor and the process
' W* m/ p1 m: g% s( J3 e% q! ?  G* D( vcapability it provides.+ f( y8 B) u6 r$ z
To group resources further, your organization may define a hierarchy of
0 y9 K) \& J  {! awork areas. For example, a plant may include a welding line, a lathe
6 L" g" p/ l) P$ t; l* p% v: }# [workstation, a milling workstation, and an inspection workstation. The, m" u5 f0 C2 e) k- Q; \
welding line may contain a welding workstation and a welding work cell.( N" S% G7 b. A' u3 m- e8 ~  X
You configure each work area with standard equipment, and you can
1 z; c' E! g5 f7 I2 Dfurther configure equipment that is needed to execute a specific process- J) _% t- E# Z. e9 d
operation. The process designer tries to use as much standard equipment
, v5 v- l2 s( p" M$ d- \5 ^in the work area as possible. If additional equipment is needed, the) b7 ^6 J& Z, @: M
process designer provides work instructions on how to configure the work
3 W9 @% F6 ]9 `; r; ~# ^area with the additional equipment. For example, an NC machining1 C% R! K' ^1 B
center may be pre-loaded with standard tools that are commonly used on+ w( q  p1 c0 W: Q. z
the machine. If a process operation requires tools that are not pre-loaded,$ R% v9 m# ~5 S! h& E
the operator loads them on the machine when the particular process
2 A9 y. E" g6 Eoperation is executed.* o' o4 t5 \* i- M. T/ N$ r

' u( l( A( b" K( ]Product structure
* j3 ^) ^5 O7 L) u+ w! fThe product structure defines the as-designed product. It is created by
1 B4 a8 o, n! [) j  zthe design engineers in a CAD system such as NX® and managed by
" e1 f, X' z# ITeamcenter. Manufacturing Process Management allows you to take the1 l7 X$ v2 U3 l# i) L8 Z  D" {- t- U8 I
as-designed product structure, create alternative manufacturing views of* G# n$ r- U; |1 ~2 ]
the product and attach process definitions as necessary. (Optionally, the# b! [1 O' k9 y) [
product structure may contain definitions of manufacturing features.)
& i0 h0 k) }7 L; L) _5 i
+ r; p* i& q2 J: v' z! ~4 K0 b, wOperation setup0 e. p* w2 U  I0 Q  |( p
The model of an operation-specific configuration of an environment in
# l; a/ e! ^3 [/ qwhich processes and operations are executed. It describes how consumed
4 W9 o0 G0 ~% ~items, resources, and a standard work area are utilized to perform an
9 Y/ Q" Y) G/ N8 W0 _operation.. P# U; @( }* a/ m0 N

" r  N7 l& K1 o8 B* u5 \Consumed items5 D+ V' G" X, M
Components in the product definition that are consumed by a' T1 q3 u5 B& Z3 O
manufacturing operation.  Z. x6 g6 ~$ E0 p# M  d

1 {) F7 N" {. d/ G# d! @+ nConsumed material$ X8 q9 W7 X8 s1 R' ~
Items that are consumed by a manufacturing operation but are not part of
- D/ L/ b: |' X7 W5 H4 A0 Vthe product definition, for example, glue or paint." z: e# a( ^3 y1 K

+ F& ^* O! B5 N8 Y* F7 iRaw material3 {" _0 {! l5 n3 d- g* L
The initial in-process model before any manufacturing operation is/ g/ n# c9 E1 n% i1 s
performed.
" z( c* K1 V& f" s6 ]9 F) ?7 o, R( D) F( H
In-process model0 Q! P) ]2 Z. B& n" Q4 k
The state of the product at some stage in the manufacturing process1 s# f, Z' Y7 w, \( Q# @
after an operation is executed. The raw material is the initial in-process
! E  k& j+ o' Omodel for the first process operation in the manufacturing process. Any* N9 J# @1 r# D% m7 [# h
subsequent in-process model is created by attaching a work instruction to5 \7 L4 d7 U/ N
the in-process model.
' @: `& a+ [" h1 l" h1 u9 f, g2 u5 j7 _
0 E4 Y: ^  Z5 `& X& @! {Resource4 E- ~5 h. J' z% w  Z! h
The equipment needed for the execution of manufacturing processes, and
/ t+ ^6 [0 S2 f7 l+ P2 ~may include machine tools, robots, and weld guns. A single resource can
/ `: r2 r4 }! ?1 L$ J4 P: Obe used in several operations and processes.. r- [/ b+ e: a, g0 s7 f4 @

5 I2 Y* p. `& q$ s- E7 e( l( y5 m' k$ sWork instructions' `6 C. E: V0 Z/ l- s( z
Documents that describe how work should be performed. A work2 A/ G6 s. c# o8 J3 B7 \
instruction documents the procedure by which an operator should perform$ l) {' \: t; E9 c; D& Z
an activity. Instructions may be printable or accessed from a Web page.
! w$ y0 h2 b3 j- QManufacturing Process Management allows you to create and manage work instructions in many of the applications. You can also create9 w+ k9 @5 @! t
templates to ensure work instructions appear in a standard format.
" V9 j7 n* b7 P+ b+ s1 F; P, |* Y% a3 t  L
Manufacturing feature4 J( k% k$ E% s; X
A set of entities and parameters that define generic manufacturing data.
) h2 L$ U; e. p: g1 o% w. VFor example, a weld point and its normal location comprise a feature that  m* Y- q# U, G. T# K$ @8 X
describes where two points may be welded together. All such features- Y3 K, ]2 U( D& _  N8 S1 ?$ ^% {
should be associated with a process.$ i! @; S( _4 v0 G' ?3 q

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