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Manufacturing Process Management allows you to manage manufacturing8 n  n5 y, @$ J9 w" J
planning and execution, using information generated in the design stage.
' C% G% i& n& l# kThe manufacturing planning model includes several interrelated process and
% p  ~8 w5 v9 G6 E9 Y. Yoperation types, as follows:
6 i8 j$ a8 ^7 {
" h) t+ g9 C0 X7 E* V. IManufacturing process
2 ~+ M3 j5 A2 u0 sA set of manufacturing process operations and other manufacturing
5 V+ L0 X; v" ^0 P; `processes that are closely related to each other. It is a mechanism to group  N7 a, |, S, B0 f& C1 U
operations into logical groups. It also maintains constraints on the order6 V/ T3 n5 H( x' R* y1 _( x1 o
of execution between subprocesses and process operations.
  I  \. z: O+ KThe process structure is the model of the complete manufacturing plan,
4 x: k( H; |: d8 gand describes how and where the product is manufactured. It contains; K$ k8 Q7 Y8 I
information about which plant structure elements are used and where.8 v% j9 \: v/ {! x- v9 }
It establishes links between the product, plant layout, and the resources
% a& i7 r! N3 \/ W! Nnecessary to produce the product.
3 t6 ~3 c+ [+ E: POperations and resources can be shared by several processes. You can; x2 Y7 V. w6 Y+ v2 I% x
define multiple views of a process to allow for different manufacturing) h' ]) V) [7 w0 R% V; w+ u6 o
requirements.
7 L. n. o7 R% O8 B* cYou can also vary the generic bill of process (BOP) by defining and
/ l# }: e" Y/ }0 p5 [1 U1 T. C  A( D6 wapplying variant or revision rules.
$ \! ?' y% M; Z. V7 g, u9 O8 ^* X/ T+ `8 c
Process operation! R) t. \* H0 e; m' n
A process operation represents one controlled step in the process and
7 E; L2 p  U7 N3 I5 K9 I( a  c( Dcontains the work done in one work area; technically, it is a leaf node
* Q) v) N' V1 W$ [in the process structure. Optionally, you can break a process operation3 m4 t* M. ^* j& i# g6 u
into steps called activities. Examples of process operations include an% G2 S3 z% }0 g" t
NC machining operation on a single machine tool and an operation to9 `6 M2 `% k  [: ^; ]. c! K
assemble several components into a structure.' {7 A) F- x) Y4 R  R
' J# T4 S" C8 F) ^% J3 k! \6 V
Operation activities
' i' e& s3 e, ]/ V3 V( ]A breakdown of manufacturing process operations into activities, each& w' g6 _  _+ b
with an associated start time and duration. The total time of an operation% p  u7 h* B# `9 m# ~
is calculated from the start time and duration of each activity.
' x$ Z* Z2 p! x8 k
" j1 E! q0 @) c+ q. T7 r; s- c/ bWorkstation. @) g! V+ B5 q' `( m, b# N
A unique location within the factory to which you can assign* _, S) L4 r% E  ]- K6 f* W& y
manufacturing operations, for example, a paint spraying booth.
  g8 U/ `+ o% ]$ r: t- L4 I% [- l2 ^6 ^
Plant
: i2 s3 T7 O. ^- VA manufacturing facility in which operations and processes are executed.
! l. M' ~2 I' n/ BThe plant structure is hierarchical structure of work areas of the factory- c$ F: L3 O+ G0 o7 V" C- J
in which the product is manufactured. Its definition is independent of, but/ X/ ]$ [0 f; M" q8 g
related to, the manufacturing processes that are performed in it.
9 Y" r. P. F1 `  d& F/ ]. K: d
% K" p, K2 e) T+ N6 a7 ?( J) e7 j  ]3 H4 u8 J" j# t
Work area& H* J1 F. Q* a- e) G
Any element in the plant structure such as a factory, line, section, work
1 W0 J) p; z* Y) H6 C6 Ocell, or station. Typically, a work area is assigned to one process operation.
4 Y  C/ O5 O$ U: s0 ^A work area is defined by a location on the shop floor and the process$ L& M) C0 [$ o9 M3 P0 ?
capability it provides.1 f# A% j0 B5 H( D0 X0 b
To group resources further, your organization may define a hierarchy of
$ u; A1 g! z. @, @9 T3 V6 E) b  xwork areas. For example, a plant may include a welding line, a lathe
5 o& e. H8 r1 G( H) q6 Vworkstation, a milling workstation, and an inspection workstation. The+ }5 m& z/ t8 p, y% T8 a
welding line may contain a welding workstation and a welding work cell.5 D" _  a9 f5 \
You configure each work area with standard equipment, and you can# T, v. g0 s# V! ?$ i7 V+ I. J2 v) I
further configure equipment that is needed to execute a specific process/ d- Z, u$ C, W; o7 x- J
operation. The process designer tries to use as much standard equipment
2 t2 f. l1 t5 o, s) Q& |- n" w; a8 ?in the work area as possible. If additional equipment is needed, the0 h: d4 Z$ ^+ F& s0 Z5 W1 ?. n7 D% d
process designer provides work instructions on how to configure the work% g  `$ V4 u0 a
area with the additional equipment. For example, an NC machining: Y- r) A+ h6 o# k/ |
center may be pre-loaded with standard tools that are commonly used on
1 t# S! R- w' J; r8 W; a: Q1 D! ethe machine. If a process operation requires tools that are not pre-loaded,
, ~4 E  Q7 q# u& k3 F6 Z2 jthe operator loads them on the machine when the particular process) [( c7 U: ]9 p4 @/ }  b& Z# a
operation is executed.0 p1 r: Y0 y: x. Y

. q3 G5 s2 ]$ l, PProduct structure8 P* g  G: q1 I7 q0 b
The product structure defines the as-designed product. It is created by
/ G# r# ^: t3 i- x9 H! m/ \the design engineers in a CAD system such as NX® and managed by* @1 {3 [  r  O# J
Teamcenter. Manufacturing Process Management allows you to take the
$ A  G/ ~" r, Zas-designed product structure, create alternative manufacturing views of
! Q# |& h8 t: d+ l: bthe product and attach process definitions as necessary. (Optionally, the
$ A" _1 ^0 |) _3 ^* m6 _( Q* Wproduct structure may contain definitions of manufacturing features.)( W! V) E/ J- Y* Z/ ]

' W# g2 E+ @- U+ ~! \Operation setup6 O3 W% N5 V  d, N1 p
The model of an operation-specific configuration of an environment in# X$ A7 P# D! [2 t( n
which processes and operations are executed. It describes how consumed' V9 \% T( u* e6 N& ~* G) h
items, resources, and a standard work area are utilized to perform an. t9 ^( j* e. e
operation.0 E* O$ b; }% G/ s, Q; g9 R

, a, m$ O* v: s' {" W! s6 FConsumed items) N  t, d( L: A3 @! n' c
Components in the product definition that are consumed by a
- X9 C" G- E5 y3 n' d& m1 Tmanufacturing operation.1 Y# M8 A; k' {4 r5 V/ }& Q
" U, i+ n7 l5 v; O9 |; H# N/ i! d
Consumed material+ {, O5 P0 F# G( r, l
Items that are consumed by a manufacturing operation but are not part of! j, w# h0 x/ `
the product definition, for example, glue or paint.
+ s6 A5 ?, R: C/ e; \0 q: x4 M6 ]0 h: o: u0 j! ?
Raw material/ ?! [1 h% `0 _! d+ T
The initial in-process model before any manufacturing operation is+ [  n, v3 z# p
performed.
: b" o0 h, E+ P* S) v
# p9 s# ]. O( N9 gIn-process model) T/ X; j$ w* F' w+ h1 Q, |
The state of the product at some stage in the manufacturing process
, W' k8 R" g2 ]! r5 Q! _after an operation is executed. The raw material is the initial in-process
& M9 _7 o+ U9 C2 @model for the first process operation in the manufacturing process. Any
* K$ u; O* d% a: `subsequent in-process model is created by attaching a work instruction to
# c, s9 |" f3 Y9 I! X/ othe in-process model./ j, e$ ?# c8 ]* `6 q4 \

& o! ^% `3 i) sResource
$ a1 M: \5 H, _6 l8 v: l5 ZThe equipment needed for the execution of manufacturing processes, and
/ \6 K" t6 y! v4 |6 o8 \may include machine tools, robots, and weld guns. A single resource can
" Y) H- V- U* T& _# Wbe used in several operations and processes.0 D' m( a7 M& Y+ i
4 x. ]& ~) E2 X/ r0 D
Work instructions
' G$ X4 ^/ M. T" {Documents that describe how work should be performed. A work
: Z+ X) \' r& W4 G, j9 B  A5 Iinstruction documents the procedure by which an operator should perform7 L% i* K: X8 E+ f' G
an activity. Instructions may be printable or accessed from a Web page.
( }5 }( D8 l1 d1 c$ g0 w* ^0 T& BManufacturing Process Management allows you to create and manage work instructions in many of the applications. You can also create" M: [/ x3 G* x! Y
templates to ensure work instructions appear in a standard format.
/ D& H9 k% V: z& W+ U
/ X# _) k0 o+ U+ d9 A0 U# V. a6 KManufacturing feature
0 }2 L% q2 U' Y- P9 a2 ~2 r# K- J) VA set of entities and parameters that define generic manufacturing data.
1 b( ~3 u8 z6 ^, I$ UFor example, a weld point and its normal location comprise a feature that2 d8 l7 }, {  U% T
describes where two points may be welded together. All such features* v0 o# P9 f( \  h, ?' s
should be associated with a process.
: [- q7 k# S/ Q, A0 T
9 L6 A: G( Y& S0 ]
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