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Manufacturing Process Management allows you to manage manufacturing% p, D+ K" \% u$ a2 p
planning and execution, using information generated in the design stage.: d; N+ ]5 p2 I+ n9 ^" J
The manufacturing planning model includes several interrelated process and
, T! \0 |% r) G' D: D8 Z8 A" \: [( coperation types, as follows:
, I0 p. c4 m9 L' x  m" x: j% u" z/ H  V* J4 E, g( q4 ?
Manufacturing process2 b$ l8 _: V) ]; G2 e" z
A set of manufacturing process operations and other manufacturing
$ ~; x0 W/ d( D  o% @9 n0 z, E# Rprocesses that are closely related to each other. It is a mechanism to group
$ W- y4 L% S. X7 Boperations into logical groups. It also maintains constraints on the order
/ A! F0 D! z1 `of execution between subprocesses and process operations.2 R" l/ V8 n$ x: I
The process structure is the model of the complete manufacturing plan,3 h# |; B; ^% _2 Z, y, t
and describes how and where the product is manufactured. It contains) [2 r; q4 u6 T) p+ |+ {3 s
information about which plant structure elements are used and where.* v' \9 }1 F! A
It establishes links between the product, plant layout, and the resources
% y2 j6 g* G; b1 u! i0 Bnecessary to produce the product.
, Q5 L- G8 M- @) gOperations and resources can be shared by several processes. You can
4 V+ ]1 @2 l3 u" g: {define multiple views of a process to allow for different manufacturing  {" _+ k" X9 e% W: Q: C  X: Y
requirements.
3 G1 ^5 O$ j* f* a+ ~You can also vary the generic bill of process (BOP) by defining and
& X( B' V) ?8 {9 }  ^3 W2 qapplying variant or revision rules.
3 S: ]* z' J- L2 p
+ Z  [' B- P# U2 [" FProcess operation$ ]8 K% m' |5 J3 g; q: u, P
A process operation represents one controlled step in the process and
* a% N* A; n; ?! j: J2 U) `3 d% l- C+ bcontains the work done in one work area; technically, it is a leaf node
+ }) i5 T7 n7 U; ^in the process structure. Optionally, you can break a process operation
2 N0 E* w. K; \2 e- W3 rinto steps called activities. Examples of process operations include an: D. X7 ~2 T/ a
NC machining operation on a single machine tool and an operation to3 M% \+ Y$ S9 B) ]( H
assemble several components into a structure.
& S( C, l# f/ U% o9 ~/ `- c; g( J4 c
Operation activities, w$ S9 v: X) g! @
A breakdown of manufacturing process operations into activities, each
+ X- l) N% u. h2 xwith an associated start time and duration. The total time of an operation
+ ^4 z4 v( R; q5 ]1 ~% n7 q% Ris calculated from the start time and duration of each activity.$ E5 t$ l  g, D

+ p5 j; y* v, F2 K6 \3 PWorkstation0 o+ A8 j, E+ L7 M' K5 |
A unique location within the factory to which you can assign
+ V7 q' E# j/ K# v8 Hmanufacturing operations, for example, a paint spraying booth.5 ]8 W# ?4 p  e1 `- y7 F' O

4 R+ \9 A. D; ~- E, cPlant
: J" i+ C: K5 d7 |* ]A manufacturing facility in which operations and processes are executed.* f  w. g1 f" b0 z( ?6 ^
The plant structure is hierarchical structure of work areas of the factory+ o! }0 e6 S4 y0 L8 \
in which the product is manufactured. Its definition is independent of, but8 W  H% U0 J( y  N# j
related to, the manufacturing processes that are performed in it.' k+ g# t  g* X& a5 H

, }3 u' e; \; ~% J
( E! x1 `0 e; n1 _" f  TWork area
0 v( t8 }1 L& q2 ZAny element in the plant structure such as a factory, line, section, work& Z# v: b- d& X! u3 S; M
cell, or station. Typically, a work area is assigned to one process operation.
$ T+ f0 _) b3 A& {  U5 r4 OA work area is defined by a location on the shop floor and the process+ w+ V: z8 I% ^* e9 }# I  e. ^
capability it provides.
& G; f' ?! B: g! [3 l+ K1 DTo group resources further, your organization may define a hierarchy of0 ]' M7 ~/ y0 c5 ^
work areas. For example, a plant may include a welding line, a lathe
0 x- P7 u! O6 xworkstation, a milling workstation, and an inspection workstation. The9 u: I0 M7 Z' u# F/ B
welding line may contain a welding workstation and a welding work cell.
+ H4 M; O2 E# V1 Q, uYou configure each work area with standard equipment, and you can& D7 F6 |8 x, k" I/ r1 o: }
further configure equipment that is needed to execute a specific process
& s5 h  h6 }/ M0 k' G* Noperation. The process designer tries to use as much standard equipment7 }  e3 |% c# C
in the work area as possible. If additional equipment is needed, the
& W. N" Z7 i! j9 @5 Bprocess designer provides work instructions on how to configure the work
3 T* U5 [) p1 uarea with the additional equipment. For example, an NC machining8 Z5 l0 P( L+ E
center may be pre-loaded with standard tools that are commonly used on
6 P# x# k& I$ }8 ?the machine. If a process operation requires tools that are not pre-loaded,
1 q' r6 s8 A  uthe operator loads them on the machine when the particular process
$ y4 ?, H3 A: o  U1 {# F7 q6 soperation is executed.5 p8 {: Z+ t3 B5 i  w
/ D) }6 |# u( M+ s8 v4 X9 J
Product structure
6 {6 D' J1 C6 ~6 T  y& R' bThe product structure defines the as-designed product. It is created by
6 B3 s6 R- z( x/ n1 X& }2 ythe design engineers in a CAD system such as NX® and managed by6 U' d( F9 n( Z1 @
Teamcenter. Manufacturing Process Management allows you to take the
/ Q1 Q( p/ E/ s# e/ bas-designed product structure, create alternative manufacturing views of
/ m& @* Z" ]! Zthe product and attach process definitions as necessary. (Optionally, the& e7 [) l+ Y! c$ q5 [9 T5 Z( H
product structure may contain definitions of manufacturing features.)
- ?" F* U9 @" M* h( O; S. f3 y( R6 Y" o: L0 f) l
Operation setup7 ]1 |+ P* G! d7 T7 d% p0 b7 H
The model of an operation-specific configuration of an environment in: g' p2 P8 v. X3 f9 p3 i; R0 j
which processes and operations are executed. It describes how consumed% r7 j1 C* }; I/ P- S
items, resources, and a standard work area are utilized to perform an
, I1 E& s6 c' p$ Yoperation.6 v+ M3 V1 C* l; v

3 @- W. S; G0 o9 WConsumed items6 Q- {5 m. ~0 U; A
Components in the product definition that are consumed by a* J2 P3 B0 ?* ?4 ]; X; i7 T  @0 V
manufacturing operation.5 q2 B+ f5 q. k% B$ c2 S% _# ]

  L5 g! V( ~7 h; {3 r  |Consumed material
0 R0 `4 s) }  x4 N  l6 E$ cItems that are consumed by a manufacturing operation but are not part of
  T9 P+ }) H1 b! `the product definition, for example, glue or paint.! B( `+ a' J5 o$ A! Z

: K1 a, F! z3 g' \) o2 wRaw material
  I, z: P9 _" ~. ~* LThe initial in-process model before any manufacturing operation is
6 Q$ ]  N0 I7 Q. B/ x( X& Lperformed.# X  z; a8 p: _* Y% p

/ g' Z' ~  v2 P. t% vIn-process model
% Y5 r# B% u: T/ SThe state of the product at some stage in the manufacturing process
$ [4 Z! ~3 F, u0 {( _8 Uafter an operation is executed. The raw material is the initial in-process  E4 b. o- J7 G% X0 V( j! ]
model for the first process operation in the manufacturing process. Any# x+ G9 f& S1 a4 o6 B' u" ^
subsequent in-process model is created by attaching a work instruction to
. b4 Y1 z& v# K( ~2 m% Hthe in-process model.4 S! H# ~/ e' q. h) O* {

* G, F3 p- m0 J  {Resource
3 S* l# P: ^  {5 f4 N- X6 L3 LThe equipment needed for the execution of manufacturing processes, and
8 q! f% s/ a/ E+ Wmay include machine tools, robots, and weld guns. A single resource can
) \. S4 @8 R6 T6 Y# f3 @be used in several operations and processes.. [+ x" S' B; l9 }5 q5 j

0 e6 Z# O1 p& k  }( BWork instructions, \& i, i! A/ g( p* x& X7 |- U
Documents that describe how work should be performed. A work* i* D. N' u9 v/ I. W
instruction documents the procedure by which an operator should perform
2 E' T+ R9 l. U1 ?an activity. Instructions may be printable or accessed from a Web page.  }7 ]7 g5 q5 w7 t
Manufacturing Process Management allows you to create and manage work instructions in many of the applications. You can also create& @" ~8 D7 E! D' R4 a! V: P3 p+ X/ S" i$ U
templates to ensure work instructions appear in a standard format.5 ~8 O' G# k8 g2 h1 @* v

. s: e" i2 G/ cManufacturing feature
' U- l* e! D: j' s3 K: R7 GA set of entities and parameters that define generic manufacturing data.1 N# Q$ [$ v% O; T" ?( s8 @0 n
For example, a weld point and its normal location comprise a feature that" g6 ~. A5 B' S! e) C6 C/ w
describes where two points may be welded together. All such features
& V7 s9 n" X8 l5 o, G4 N: lshould be associated with a process.
8 k3 s% _- T4 w' [& c* E$ i8 i" V# y8 [; U  O% u; T
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